The electronics industry demands absolute precision and reliability. Even the smallest defect—whether a micro scratch, chip-off, or discoloration—can compromise product quality, lead to waste, and increase costs.
At Subpixel, we delivered a specialized defect detection and classification solution designed for small electronic components ranging from 4 to 13 mm. Leveraging computer vision, AOI (automated optical inspection), and high-resolution imaging, our system provides manufacturers with the tools they need to minimize defects, reduce waste, and improve output quality.
Key Features of Our Solution
- Comprehensive defect detection: Identifies chip-offs, cracks, discoloration, scratches, and spots with high accuracy.
- Precision measurement: Ensures consistent product quality through exact dimensional control.
- Telecentric lenses: Deliver distortion-free images, guaranteeing reliable inspection across the entire field of view.
- High-resolution imaging: With 10 µm per pixel, even the smallest imperfections become detectable.
Business Impact
By implementing Subpixel’s defect detection system, our client achieved:
- Improved product reliability and fewer defects reaching end customers,
- Reduced waste and rework costs,
- Stronger quality assurance practices,
- A foundation for automation and Industry 4.0 readiness.
Balancing Innovation and Practicality
This project demonstrates how computer vision and AOI can be applied in a practical, production-ready way to ensure quality without slowing down manufacturing. With our expertise in smart cameras, machine vision consulting, and defect detection, Subpixel continues to drive innovation in electronics manufacturing.
Want to enhance your quality control with defect detection powered by AI and computer vision?
Reach out at info@subpixel.hr and let’s explore how Subpixel can support your production goals.
